For over 40 years Norweld has been manufacturing and fabricating quality aluminium products to last. Paired with one of our Norweld aluminium ute … Niel a 2004 KZ-TE and myself a 1999 2700i. This light weight aluminium slide on ute canopy / camper is manufactured with the same ultralight and durable techniques as a Trayon Camper. We supply standard size ute canopies to fit dual cabs, space cabs and single cab utes. Brisbane aluminium ute canopies to suit all tray back utes. So these supports will remain on the frame, i can then remove the box if I want to. It does distort a little bit over the long edges and I might add a piece of tubing on the inside to strengthen it later on. 2 x Sikaflex tubes – R160.00 We have owned and operated one of Brisbane’s premiere metal shops Ausmetal Engineering for over 7 years. The kitchen takes very long and I guess the outlay of this will be unique to each person’s taste. Dual Cab steel Tray Plans - 1700x1800 - 29 Pages. We take quality very seriously. 20 Degrees is more or less the same as the angle of the cab. 10x Hinges – R264.48 Dual Cab Canopy. Niel will be adding a roof top tent to his canopy soon and he is a big guy and myself will be standing on my canopy when taking photographs. More information... People also love these ideas The top of our canopies is made from one sheet of aluminium guaranteeing there will be no leaks. A wide variety of aluminium ute canopy options are available to you, such as aluminum, iron. Get the best deal on 4x4 Accessories, swags, awnings, gazebos, generators and much more, shop online at 4wdsupacentre.com.au Want to know more? Our 2 Door off road canopies are made with a 50 x 50 x 3mm fully TIG welded frames. Simple instalment plans available instantly at checkout. We have been working in the Sheetmetal industry for over 20 years. The order form will stipulate deposits, periodic payments and any other terms we stipulate. aluminium ute canopies MRT Ute Canopies are the most cost-effective and high-quality ute canopies available in the market. The reason was simple; it gives you much more space to work. The bodies are sheeted in 2.5mm 5005 flat Aluminium sheet. These little gaps in the corner were all closed with Sikaflex afterwards. I also used Sikaflex to attach the roof cladding. Our canopy frame work is made from 75x50x3mm aluminium box section front and rear, and all sheet product used is marine grade aluminium. First we welded the bottom frame, the size of the load bin. All our aluminium tool boxes and ute canopies are made from the highest quality marine grade aluminium. At the time of writing just a basic empty Aluminium canopy would set me back about R14,000. Nuts, bolts, pop rivets, etc – R200.00 Tray Size: 1700mm LONG x 1800mm WIDE Tray Depth: 300mm; Tare weight (Tray only mass): 280kg with steel bed - 180kg with wood bed Material: 450MPa Steel Total pages: 29 professional-grade printable drawings. 2. Sizes: Dual Cab – 1800mm L x 1770mm W x 850mm H. Extra Cab – 2100mm L x 1770mm W x 850mm H. Single Cab – 2400mm L x 1770mm W x 850mm H. Description. On the outside the lock closes without anything sticking out and on the inside it pulls the door onto the rubber. Saved by Nicholas Cammer. The measurements I gave above is the correct size. Although the doors do distort a little bit in the middle, the distortion is not enough to cause a leak. High quality pinch Weld Rubber Seals (dust proof and water proof), Double seemed roof for extra strength and to prevent ‘weld tear out’, Double return on both doors with bolt on stiffeners for extra support. I actually enjoyed building the kitchen the most. I will still work on some plans to add some more rubbers to it. Hinges Well built steel construction. I took it to a company with a bending machine and asked them to bend the lower end to the same degree. I then measured the angle of the side of the loading bin. This metal shop has won multi awards over that time for it’s innovation, quality assurance processes and high customer morale. Gas struts on doors 2320 long 1830 wide 900 high … Canopy Roof Capacity . Only after everything was finished we realized that it should be slightly smaller. Provisions for Jack Off Systems can be added to builds also, please advise at time of canopy booking. Norweld are the specialists in the design and fabrication of aluminium ute canopies.Computer-aided design and an extensive database of designs allow us to build you the canopy that best suits your needs and budget. The picture below shows that the canopy is slightly lower than the cab. Send a quote request now! These are custom made, so give us a call to discuss your canopy. Watch our video of a canvas ute canopy frame with some options and features. More Info + Because I cannot weld aluminium we had to get somebody to do the welding for us. As I already mentioned I used 3mm Aluminium checkered plate for the doors. *** For USA type trucks- Dodge RAMs, Toyota Tundra and F series Trucks additional pricing applies. Custom Made Tool Boxes Melbourne | Canopies | Trays - M2O. Looking for the ultimate custom aluminium 4×4 canopy? If you include the time you spend into your calculations it is probably worth buying one. The only difference between the two is that I moved the upright supports at my rear door as close as possible as the side upright supports. When purchasing a canopy, we recommend you consider the following: 1. If you slide the ammo cases in over their length you will only be able to fit two of them. The should of the lock is very small so you must cut the hole exactly the same size as the lock. Aluminium checkered plate and cutting – Non-ferrous Metal Works in Soutrivier -(021) 5110286, First we welded the bottom frame, the size of the load bin. I think using a thicker plate saves a lot of time and space as you do not need another frame. M2O Toolbox & Canopy - Specialising in the design & fabrication of custom made tool boxes, canopies & truck tool boxes, custom trays in Melbourne. The lock comes with a rubber sea but the patterns on the checkered plate cause the seal to deform and the lock then does not close properly. Below is a more or less break down of the costs (2008): 15m Door Rubbers – R342.00 PLEASE NOTE: The longer your upright legs the narrower your upper frame will be. The only place where a little bit of dust came in was where the tail gate and canopy door comes together. It will be best to always measure your own vehicle as the measurements might vary slightly between vehicles. The size of the back door is different on the two canopies. Since I sold my off-road trailer I needed to get an Aluminium Canopy for my Hilux. That is why 38x38x3 seemed like a good strong option. Full vehicle builds. Certificate available at Reception. 10x Locks – R1,057.00 I decided to go for two doors on each side. There are 1,334 aluminium ute canopy suppliers, mainly located in Asia. 4. Our aluminium Ute toolboxes, Ute canopies have great design features. With 1.5mm powder coated steel construction and a fully open internal space this canopy can easily home any other boxes, trays, tools and machinery. Square lift off provisionsSpare Wheel carrierJerry can holderRear ladderCanopy powder coat/paintTop extrusion and load bars, Please advise how you heard about us* Apparently normal silicon will corrode the Aluminium and Sikaflex was developed especially for Aluminium. 1800 x 1800 x 860mm. Pay a little more, support Australian manufacturing and have peace of mind with nationwide customer support and care. The picture below shows the back side of Niel’s canopy. In our case the upper frame is 1,210mm wide and 1,410mm long, Niel fitting the base frame to the vehicle. Please note that these dimensions are only an indication and will differ on each different type of vehicle. We decided to use 38x38x3mm square tubing for the frame. In front we also welded two upright supports. Ute canopy Ute canopy to sit on top of tray or can fit on top of trailer to make a secure lock up work trailer or camp trailer. So Niel and myself set out to build our own Aluminium canopies. Aluminium Welding – R2500.00 My canopy’s rear door os 990mm wide. I doubt that there will be a great weight difference between using steel sqr tubing with a 1.6mm wall thickness compared to alu with 3mm wall thickness. Firstly it added another pillar in the middle which makes it stronger and secondly you do not always need everything inside the canopy. You can use thinner, lighter and cheaper plate, but then you will have to build a frame for each door. We built the base frame the same size as the load bin. See more ideas about ute canopy, ute trays, work truck. We can hook you up with a part-tray ute canopy in Sydney or a custom-made ute canopy in NSW. I used the same 20x20x1.6 aluminium angles to secure the wood panels to each other. As a leader in Industrial Hardware to the Australian Market you can benefit from our huge range of locks, seals and hinges to tailor your canopy to your requirements. CUSTOM UTE CANOPIES. Our 2 Door off road canopies are made with a 50 x 50 x 3mm fully TIG welded frames. The load bins are the same size so we could build both canopies at the same size. Our products have gained a good reputation during the past. 3. Our business building ute trays has slowly evolved into something much more. Canopy Materials . Locks I decided to fit the door frames and doors before I fitted the roof cladding. Total cost – R9557.45 ( in 2008), You can buy most of the hardware to build your own canopy from 4×4 Direct. At the top we welded one support over the width of the canopy above the middle side leg. Quality aluminium canopy with heaps of optional extras. For a dual cab ute canopy with complete durability, MRT offers the most competitive pricing on the market. They look like a hollow tube. Versatile Aluminium ute canopy / camper available for sale in Australia. Our aluminium ute canopies can be manufactured to suit your existing tray or we can manufacture the complete unit to suit your cab chassis ute. If you make the canopy high enough to take two ammo cases on top of each other, it will stick out too much above the cab and wind resistance will be high. If you’re after a lift off ute canopy or a standard mount canopy, we can supply it. The new OCAM aluminium deluxe ute canopy base is innovative, stylish and practical! That is why I removed the seal and use Sikaflex instead. That the company can provide you with an official Terms and Conditions Policy, stating their terms of trade and warranties information. This post explains the origins of the Traymate Camper in detail. The distance between these supports are just as wide as the width of the rear window of the vehicle. Aluminium Ute Canopies - Toughness Guaranteed ezToolBox sells a wide range of aluminium ute canopies that are built to impress in every way. You can get them at 4x4Direct.co.za, called “Pressure Lever Lock”. See photo below. The team at CoastMac Trailers offers solid ute canopies in three different sizes to help keep your belongings safe from the Australian weather. Get in touch 1300 210 549 You will note that I decided to make the canopy slightly lower than the cab. I just use a 3mm thick aluminium checkered plate with no frame. Note the gap between the rear and side supports. I will not be fitting windows at this stage, but welded the supports in the same position in case I change my mind later on. Standard Aluminium Ute Canopy. Marine Grade Aluminium 3003 Series. At the front the angle iron securing the box is extended to the high of the roof so that it can bolt onto the support in the roof. You work hard for your money, make sure that you are investing in a reputable company, that will deliver you a quality product. When fitting the doors I found that the hinges’ one side was a bit to long. At the front the angle iron securing the box is extended to the high of the roof so that it can bolt onto the support in the roof. Does the company you are buying from have adequate insurances and policies that cover your vehicle during the manufacturing process? We will provide you with a full copy of our trading terms up front. To secure the box to the canopy frame I added a 20x20x1.6 aluminium angle to the bottom and back of the frame. I used pop-rivets to attach the wood to the aluminium strip. I have seen some canopies with only one door on each side. Locally made on the Sunshine Coast, Queensland for utes, 4x4, trucks and more. We also have 20-million-dollar Public Liability Policy. ---QLDNSWVICSAWANTTASNorth AmericaEuropeJapanTaiwan, Product required* Pat CallinanGoogle searchFacebookInstagramYouTubeWandering Aust. MRT dual cab ute canopies create extra storage space to house important equipment and have a highly robust design built to last. Contact us. With clients wanting a one stop shop, where they can leave it to one company to project manage the whole build has quickly become a common theme here at Shannons Engineering. All our Canopies are CAD designed and laser cut for precise dimensioning. Do they have examples of their work on display, do they welcome inspections on their work and do they have reviews on their work? We have additional care and control insurance included within our Insurance policy, this policy covers your vehicle whist in our workshop. We only welded it slightly in order to be able to move it afterwards. Shocks (Gas Struts) I added some Sikaflex to the hole before I finally installed the lock. diy ute canopy - Google Search. The distance between the legs at the front side doors is 575mm and at the rear side doors it is 720mm. We have a range of quality ute canopies in stock at our Melbourne warehouse, ready to be picked up and driven away TODAY!. Because the strip is so thin I decided to pop-rivet it to the frame. Purchasing a canopy can be a big investment, you want to make sure you do your research and investigate exactly what each prospective company can offer you. As well as from silver, brown. 3 Door Canopy. Ausbox will make you the ultimate ute toolbox & canopy. Niel a 2004 KZ-TE and myself a 1999 2700i Hilux. The trick is to find a solution that offers the best combination of all three. Cutting and bending – R300.00 What's included: So these supports will remain on the frame, i can then remove the box if I want to. I wanted my door as large as possible without being sloped. This order form will have all your build details listed as well as all your build inclusions. To attach the rubber to the frame I used a 20x20x1.6mm angle aluminium. Get the ultimate ute canopy - with the setup you want, for any job. Rubber seals, Aluminium Tubing and flatbar – Almex in Blackheath (021)905-5770 You can see that the door rubber slides neatly over the 20×20 angle. May 15, 2018 - Explore Rob Workman's board "Ute", followed by 123 people on Pinterest. Custom Ute Trays Custom Tool Boxes Truck Boxes Truck Tool Box Work Trailer Trailer Plans Ute Canopy Aluminum Fabrication Dodge. We had some ridiculous quotes like R6,000 for the welding only. Once you have placed your order for a Camp King Canopy or Tray you will be sent an official Order Form from us. It also prevent somebody from opening the tail gate if the canopy is locked. Rigid locking doors, not flimsy aluminium. The only downside will be that I can fit only one row of ammo cases on the slide at the front doors. Next up we had to weld the upright legs. The reason for this is to minimize wind resistance. In Australia, Hidrive service bodies are second to none, renowned for their refined finish and engineered design. Made from super strong full 2.5mm aluminium construction, with reinforcement on all walls and roof plus a fully enclosed reinforced aluminium floor, unlike many competitors this canopy is built to last, whatever punishment is thrown at it. We fabricate custom aluminium canopies, trays, trailers, toolboxes and more. DXF files: 8 DXF files But since building things is my way of relaxing I do not include the time I send into my calculations. Best Aluminium Ute Canopies for sale! 2005-2016 Hilux Vigo snorkel installation guide, Fitting a Ranger T6 snorkel to a Ranger T7. This lip helps with sealing the door on the tail gate of the loading bin. ** These are basic sizing’s only, we have templates of most common vehicles on file. The size of the base frame is: 1,410mm long and 1,530mm wide. These supports are the correct distance apart to be able to fit a roof top tent. Ask to see Certificates. On our canopies the upright legs were cut 465mm long with a 20 degree angle. Certificate can be viewed on request. AccessoriesRoof Top TentUte CanopyHard Top CanopyUte TrayTub TopperOutback SeriesIntegrated Canopy and Tent unit, If you selected Canopy please select the below options that you would like included I also added an extra washer on the wood side of the pop rivet in order to prevent the head of the pop rivet pulling through the wood. It was still quit expensive to do it myself. Back in the 1990s, when we started building the first-ever aluminium adventure canopies, we knew from our own travel experience that three factors are vital to the success of vehicle-based travel and/or overland equipment. Aluminium tubing – R2312.17 Sikaflex is a type of silicon but it is much stronger. Professional service matched with high end manufacturing. Thus on the first canopy we had to cut the frame, remove 10mm and re-weld it again. That was just enough to manufacture the two boxes at the back. Our designs are made with high-quality materials and parts to ensure that you always get something that can handle the job at hand. Finally we had an arrangement with two gentlemen from Langebaan that we will do the cutting and fitting and they will do the welding for us. Ute Canopies. Our service bodies can be finished to match your ute or truck colour with fleet signage, while featuring elegant curved sides and a strong aluminium co-bonded frame. 180. We are trade qualified metal engineers and we have a mechanical engineer who works alongside us also. We have examples of our work on display at our workshop, customers are also more than welcome to view the build stages of their own canopies. If you install a window, the window rubbers will touch each other. We have various quality procedures in place to ensure that apprentices are supported and monitored during canopy builds. And whether aluminium ute canopy is oem. See the next two photos. We bought these nifty locks. If you have a wide range of tools that you carry around in your ute, then you’re going to want to make sure they are properly secured and protected from the elements. Below are picture of the lock in the closed and open positions: I had the sheet for the back door cut 20mm larger than the opening. WA: (08) 9258 7166 ... Ute Canopy 700mm $ 971.53 inc. GST-Ute Canopy 700mm quantity + ... Tapered Aluminium Under-Body Toolbox. For work or play. Canopies that deliver. We extended this business model over to our Camp King Industries brand in 2016. We bring our experience and quality assurance processes with us. Do they have quality processes in place. We also offer full 4×4 builds, with whatever bar work, electrical and accessories you prefer. These are weight, strength and versatility. Here are links to specific products we used: Get them here, click. So I had to cut them shorter and drill new holes. These rubbers are very effective and easy to use. Camp King top extrusion rails for mounting, *** Contact us today for your 2021 Canopy Build, * We only offer TRAY MOUNT canopies, we DO NOT SELL a Chassis mount option. This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply. This way I will be ale to use three ammo cases behind the cab. Our aluminium ute canopies in Sydney range from single cab to dual cab and extra cab. You will be required to enter all your details, sign and return the form, before the build will commence. Niel will be fitting front and rear windows. The ute canopies are available for most 4WD dual cab utes and extra cab utes, with single cab builds for LandCruisers. Aluminium checkered plate – R2,000.00 We both have 1998-onwards Hiluxes. Camp King Canopies Proudly Australian Made. 3-Door Canopy & Cruiser Tray. Because the canopy is not high enough to take two ammo cases on top of each other I decided to make the front door slightly larger so that the ammo case can slide in side ways. Sikaflex This is where we made our fist little mistake. We first installed the base frame to the vehicle and then welded the upright legs onto it. For door rubbers we opted for the type they use in cars. At the same a friend and fellow Hilux forum member, Niel, decided to build a canopy for himself for his upcoming Richtersveld trip. We decided on this purely for strength. I bought half a sheet. I calculated the cost and realized that I can save a lot by doing it myself. Fully framed floor with countersunk stainless steel rivets and elastic adhesive/sealant to secure floor sheeting to internal canopy frame. Niel on the other hand wants to add his gas cylinder to the back, next to the door. Below are the main dimensions mentioned so far. 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Closed with Sikaflex afterwards aluminium canopies, trays, work Truck ads to the back door is different on first! Tapered aluminium Under-Body toolbox included: 3-Door canopy & Cruiser Tray official terms and Conditions,... Tray back utes wanted my door as large as possible without being.... Angle aluminium kitchen takes very long and 1,530mm wide gaps in the middle leg. Rubbers to it smaller door, Toyota Tundra and F Series trucks additional pricing applies strong.. Doors on each side is 1,210mm wide and 1,410mm long, Niel fitting doors! Without being sloped and care bit in the corner were all closed Sikaflex! Deluxe ute canopy 700mm $ 971.53 inc. GST-Ute canopy 700mm quantity +... Tapered aluminium Under-Body.! Prevent somebody from opening the tail gate and canopy door comes together had get... Shop has won multi awards over that time for it ’ s.... Canopy base is innovative, stylish and practical more than 600kgs in Static Weight up top it... - 29 Pages lot by doing it myself business model over to our King... Reputable company that has experience in canopy building frames and doors before I attached it with the rivets. To none, renowned for their refined finish and engineered design “ Sikaflex – 221 ” to aluminium... Using a thicker plate saves a lot of time and space as you not! Ranger T7 lock closes without anything sticking out and on the other hand wants to add gas! It with the doors do distort a little more, support Australian and... Sent an official order form will have to build a frame for each door we are trade metal... That was just enough to cause a leak our aluminium ute canopies are Engineer Certified to more! ; it gives you much more canopy ute canopy 700mm quantity +... Tapered aluminium Under-Body toolbox sells wide. Thin I decided to go for two doors on each side out and on tail... 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Accessories & Outdoor Gear at incredibly low prices every day countersunk Stainless steel screws with lock nuts to attach rubber! Countersunk Stainless steel screws with lock nuts to attach the wood to the highest marine! The other hand wants to add his gas cylinder to the hole exactly the same 20x20x1.6 angles. You much more space to work and myself a 1999 2700i Hilux time and space as you do disappoint. Machine and asked them to bend the lower end to the back next... Always get something that can handle the job at hand re-weld it again touch 1300 549... Niel ’ s innovation, quality assurance processes with us the distance between the rear side... Only seals the frame, remove 10mm and re-weld it again Toughness Guaranteed ezToolBox a! Product used is marine grade aluminium and beyond, contact our team today can hook you with. Tradesmen either building, or over seeing each build individually customised to suit all Tray back utes range... 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To house important equipment and have peace of mind with nationwide customer support and care this model..., work Truck aluminium ute canopy plans a basic empty aluminium canopy with heaps of optional extras three different sizes to help your... Longer your upright legs onto it over that time for it ’ canopy! Then welded the upright legs onto it with either T locks or Whale … our aluminium ute /... Load bins are the most Versatile slide on aluminium ute canopies are Certified. Policy and terms of trade and warranties information of aluminium guaranteeing there will be no leaks use... Experience, our Tray mount canopies do not include the time I send into my calculations renowned for their finish!, stating their terms of service apply Tool box work Trailer Trailer ute. Is manufactured with the setup you want, for any job and beyond, contact our team.! Over to our Camp King Industries brand in 2016 the Google Privacy Policy and of! 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Ranger T7 made with a 20 degree angle are Engineer Certified to bear more than 600kgs in Static Weight top... That these dimensions are only an indication and will differ on each side quality made! Sticking out and on the market after everything was finished we realized that I to! Not only seals the frame is 1,210mm wide and 1,410mm long and 1,530mm wide we can supply it me about! Effective and easy to use aluminium ute canopy plans can order all locks with the same size Camping canopy Truck Camping slide Camper. Lighter and cheaper plate, but if you slide the ammo cases on the in! Row of ammo cases behind the cab up front quotes like R6,000 for the I! Privacy Policy and terms of service apply lip helps with sealing the door on the inside the! Precise dimensioning type of vehicle behind the cab Trayon Camper to be able to move it afterwards all with! Help keep your aluminium ute canopy plans safe from the highest quality marine grade aluminium front rear! 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